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Residual Solvent Analysis in Cannabis and Hemp by GC

Application Note:

Residual Solvents in Cannabis by Gas Chromatography

Introduction

Residual solvent testing is an essential step in ensuring the safety and quality of cannabis and hemp products. During extraction, solvents such as ethanol, butane, and propane are often used to separate active compounds from the plant material. If not fully removed, these solvents can remain in the final product and pose health risks to consumers.

Testing for residual solvents helps producers demonstrate compliance with safety regulations and confirm that their products are free from harmful chemical residues. Reliable analysis also supports good manufacturing practice and protects consumers who depend on these products for medical use.

 

Residual_Solvents_Extraction

The Challenge

 

Extraction solvents can remain in the final product

 

Many cannabis extraction processes use hydrocarbon gases or organic solvents to separate cannabinoids and terpenes from plant material. While effective, these solvents can persist in concentrates, edibles, or vapour products if not properly purged.

Residual solvents can have harmful effects if inhaled or ingested. For example, ethanol residues can cause irritation or toxicity in sensitive users, and high levels of butane or propane pose additional health and safety risks.

The level of acceptable solvent residue varies across regions, and not all producers are required to perform routine solvent testing. This makes it vital for manufacturers and testing labs to use an analytical method that can detect multiple volatile compounds at trace levels with accuracy and confidence.

Residual_Solvents_Cannabis

The Solution

 

Gas chromatography detects residual solvents quickly and effectively


Gas chromatography (GC) is a well-established technique for measuring volatile compounds, making it ideal for residual solvent testing. Using a Flame Ionisation Detector (FID) and a headspace autosampler, the Ellutia 200 Series GC provides accurate and efficient analysis of solvents commonly used in cannabis extraction.

Headspace sampling isolates volatile components from the liquid or solid sample without direct injection. The sample is heated in a sealed vial, allowing solvents to evaporate into the gas phase. This vapour is then injected into the GC for precise quantification, reducing matrix interference and extending instrument life.

 

Ellutia_200_GC

 

 

The combination of the 200 Series GC-FID and an EL2000H or EL2100H headspace autosampler offers a compact, reliable setup for routine solvent testing in cannabis and hemp laboratories.

If you’d like an overview of how GC fits into cannabis testing workflows, take a look at the Cannabis Testing Buyers Guide.

 

Method Overview

 

How residual solvent testing is performed using headspace gas chromatography

 

Once the GC system is set up, the process of analysing residual solvents is straightforward. A small sample of cannabis extract or concentrate is placed in a sealed headspace vial. The vial is heated to release volatile compounds into the headspace, which are then sampled and injected into the GC for analysis.

A standard solvent mix is used to confirm separation and response for key compounds. The GC measures solvent concentrations in the sample against these reference standards. 

Hydrogen is used as the carrier gas, while an EL-VOC column provides strong peak separation for a wide range of solvent types. The system delivers fast, reliable results suitable for both compliance testing and process verification.

Typical GC Conditions

  • Injector temperature: 230 °C

  • Detector: FID

  • Detector temperature: 240 °C

  • Carrier gas: Hydrogen

  • Constant pressure: 4.65 psi

  • Split flow: 70 ml/min

  • Column: EL-VOC 60 m × 0.32 mm × 1.8 µm

 

Watch

LC vs GC for Acidic and Neutral Cannabinoid Testing

Learn how gas chromatography can measure both acidic and neutral cannabinoids using a simple derivatisation step. This video explains the key differences between LC and GC approaches, how GC achieves total cannabinoid measurement, and what makes it a practical option for in-house testing.

 

Results and Reliability

 

What the analysis shows


The headspace GC-FID method achieves strong separation and clear detection of common extraction solvents, including ethanol, butane, and propane. Example chromatograms show sharp, well-defined peaks and stable baselines, confirming excellent repeatability and low background noise.

The results demonstrate that GC-FID with headspace sampling provides fast, dependable data suitable for both regulatory compliance and quality assurance testing in cannabis production.

Learn More

 

Get the full method and results


If you’d like to see the full details behind this testing method, you can download the complete application note. It includes chromatograms, calibration data, and the exact conditions used for the analysis. It’s a handy reference if you want to check your own setup or compare results.

 

 

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Frequently Asked Questions