Nitrosamine Testing in Cosmetics

Your formulation may be compliant today. Storage could change that.

Nitrosamines can form in cosmetic and personal care products after manufacture. The amine-based ingredients that give your products their texture, lather, and stability are often the same ones that react with nitrosating agents to produce them. A product that tests clean on the production line may not stay that way.

Under EU legislation, cosmetics and personal care products are regulated under the same framework. This includes shampoos, conditioners, moisturisers, body lotions, and similar formulations. EU Cosmetics Regulation EC 1223/2009 sets a limit of 50 μg/kg for nitrosamines across all of them. Demonstrating compliance means testing across the product lifecycle, not just at batch release.

Formation starts with your formulation

Diethanolamine (DEA) and triethanolamine (TEA) are in more cosmetic formulations than most manufacturers realise. They appear in shampoos, conditioners, moisturisers, and lotions as emulsifiers, pH adjusters, and foam stabilisers. They are also secondary amines.

When a secondary amine meets a nitrosating agent, the conditions for nitrosamine formation are in place. Nitrosating agents can enter a product through preservatives, through contaminated raw materials, or through nitrite present in process water.

Heat accelerates the reaction. So does low pH, extended storage, and contact with certain packaging materials. A product that passes testing at manufacture may generate nitrosamines over time, particularly if storage conditions vary across the supply chain.

 

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The nitrosamine of most concern in cosmetics is N-nitrosodiethanolamine, known as NDELA. It forms directly from DEA under nitrosating conditions and is classified as a probable human carcinogen. EU regulators have issued product safety alerts for NDELA concentrations ranging from 52 μg/kg to over 56,000 μg/kg in cosmetic products, a wide range that reflects how unpredictable formation can be.

NDELA is not the only nitrosamine of concern. Any secondary amine in a formulation is a potential precursor. The challenge is that you may not know which nitrosamines are present, or whether they are forming over time, without a method capable of detecting all of them.

 

The 50 μg/kg limit and what it means for you

EU Cosmetics Regulation EC 1223/2009 sets a limit of 50 μg/kg for total nitrosamines in cosmetic products. Products containing nitrosamines above trace levels that are technically unavoidable under good manufacturing practice are considered non-compliant. The same limit applies to products placed on the UK market under equivalent domestic legislation.

The regulation does not mandate a single analytical method. It sets the limit, and the responsibility to demonstrate compliance rests with the manufacturer or responsible person through a validated testing approach.

The May 2026 CMR amendments are not the end of this. The EU has been tightening cosmetic ingredient restrictions consistently for three years. Nitrosamines are on the list and they are staying there.

 

Testing for nitrosamines

Total Analysis: ATNC

ATNC, or Apparent Total Nitrosamine Content, is the recognised analytical method for demonstrating compliance with the 50 μg/kg limit under EC 1223/2009. It measures the combined nitrosamine content of a sample through a controlled chemical reaction that releases the N=O group common to all nitrosamines, then detects the resulting nitric oxide using a thermal energy analyser. The output is a single value for total nitrosamine content.

This approach does not identify which nitrosamines are present. It confirms if the total amount falls above or below the 50 μg/kg limit. For routine compliance testing and incoming raw material screening, it is the fastest way to establish if nitrosamine activity is present at all. A sample that falls below the limit cannot contain any individual nitrosamine above it.

Our webinar Detecting Unexpected Nitrosamine goes into more detail. You can watch it on demand here.

 

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Targeted analysis: GC-TEA

When a sample shows elevated total nitrosamine content, or when individual nitrosamine identification is required, gas chromatography coupled with a thermal energy analyser provides compound-specific results. The GC separates individual nitrosamines as they travel through the column. The TEA responds specifically to the N-O bond, producing distinct peaks for each compound present.

The TEA's specificity is an advantage in complex cosmetic matrices. Many co-eluting compounds produce no TEA signal, which means cleaner chromatograms and more reliable quantification. The detector responds to nitrosamines it has not been specifically calibrated for, so unexpected compounds appear as distinct peaks rather than going undetected.

For most cosmetics manufacturers, ATNC analysis covers routine compliance testing. GC-TEA is used when speciated data is needed: during investigation, formulation review, or when regulators request compound-specific confirmation.

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The cost of waiting for results

Many cosmetics manufacturers currently send samples to contract research organisations for nitrosamine testing. The results are accurate. The process is not. Turnaround times of several days to several weeks are common. Reformulation decisions, batch release, and supplier qualification all wait on external results.

The cost accumulates quickly. Testing fees, repeat analyses, and held inventory all add up. And that is before you factor in the decisions that stalled while you waited for results.

An in-house ATNC system changes the workflow. Samples can be run the same day they are collected. Results are available before the batch moves forward. If a result comes back high, investigation begins immediately rather than days later.

The TEA detector at the heart of Ellutia's ATNC systems achieves detection limits below 1 ppb in cosmetic matrices, well within the sensitivity required for the 50 μg/kg regulatory limit. The system can be configured for manual or automated analysis depending on sample volume and throughput. Automated configurations handle batches unattended, including overnight runs, which suits laboratories with high testing schedules.

Sample preparation varies by matrix but requires no specialist equipment beyond what most cosmetic laboratories already have. ATNC analysis is a recognised method under EC 1223/2009.  The methodology is not new, and neither is the expectation to use it.

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The detector that only sees nitrosamines

Most analytical detectors respond to a broad range of compounds. The Thermal Energy Analyser does not. It responds specifically to the nitrogen-oxide bond, the N=O group present in every nitrosamine compound without exception. In a cosmetic matrix full of emulsifiers, preservatives, fragrance components, and pH adjusters, the TEA ignores all of them. It only fires when it finds a nitrosamine.

There is no interference from the surrounding matrix, no ambiguity about what produced the signal. And because the TEA responds to the bond rather than the molecule, it will detect a nitrosamine it has never encountered before. No compound-specific standards are required. If the N=O bond is present, the TEA finds it.

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For total nitrosamine analysis, the TEA sits at the heart of Ellutia's ATNA system, producing a single value for all nitrosamines present in a sample. For targeted analysis, the same detector is coupled with a gas chromatograph in the GC-TEA, separating individual compounds and producing a distinct peak for each one.

 

 

Talk to our team about your application

A short meeting covers your specific application, your current testing setup, and what an in-house nitrosamine testing programme would look like for your laboratory. If you have questions about a specific cosmetic matrix or compliance requirement, we can work through those directly.

The TEA brochure

The 800 Series TEA brochure covers detector specifications, system configurations, and application data. Download it to share with your team or review technical details before a meeting.

Related resources

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Nitrosamine Applications

A full overview of nitrosamine testing across industries, instruments, and applications. If you are building or reviewing a testing programme, this is the right place to start.

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Nitrosamine Analysis Buyers Guide

Covers the difference between total and targeted nitrosamine testing, how each approach works, and which instruments are involved. A useful reference before a purchasing decision.

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Webinars on Demand

Three recorded sessions on nitrosamine detection. Topics include detecting unexpected nitrosamines, targeted detection methods, and how the ATNA fits into a broader testing programme. Free to watch, no registration required.

 

Frequently Asked Questions